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To calculate the alternator shaft speed, which should be no more than 16,000 RPM do the following: Alternator pulley size (ie 2.5") Crankshaft Pulley Size (ie 5") Ratio is 2:1 (5 / 2.5 = 2) Max engine Speed = 5800 RPM Multiply Max RPM x Ratio (5800 x 2) = 11,600 shaft RPM Max Idle RPM = 1000 Multiply Idle RPM x Ratio (1000 x 2) = 2000 shaft RPM @ Idle   An alternator needs 1800-2000 at idle to make power and will make maximum output at 6000 rpm, and will start to fail at 16,000 RPM.   |
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